Wireless Remote Controls

Industrial Wireless Remote Control Systems

Wireless remote controls typically consist of two main components: a handheld transmitter and a receiver. The handheld transmitter is the portable device that the user holds and interacts with, while the receiver is connected to the device or system being controlled.

BWI Eagle designs and manufactures industrial wireless remote controls that operate any electrical equipment or machinery. We use only the best 2.4GHz and 900MHz Spread Spectrum technology to give ultimate reliability in both short and long range applications. All products are FCC approved and require no user-site license.

timing-relays

The integration of high performance wireless remote control systems is essential for modern access control and industrial automation. These systems eliminate the need for extensive hardwiring while maintaining the integrity and security of the control signal. Engineering and procurement professionals require robust wireless solutions that offer low latency, high interference immunity, and compliance with rigorous safety standards. Our comprehensive range of wireless components is designed to provide seamless communication between operators and machinery in demanding environments.

The transition to wireless control necessitates a modular approach to ensure scalability and reliability. By utilizing advanced radio frequency technology, our wireless remote control suite supports complex industrial operations including gate automation, heavy machinery control, and emergency shutdown protocols. Each component is engineered to operate within specific frequency bands to minimize crosstalk and ensure dedicated signal pathways for critical functions.

Engineering and Procurement Considerations

When specifying a wireless remote control system, engineers must consider the operational frequency, modulation type, and the physical environment. Industrial environments often contain significant electromagnetic interference from large motors, variable frequency drives, and other wireless networks. Our systems utilize advanced coding schemes to ensure that control commands are executed with high precision and zero unauthorized interference.

For procurement officers, the focus remains on the total cost of ownership and long term availability of components. Our wireless products are built for longevity, with replaceable parts and standardized mounting options. By selecting a modular wireless system, facilities can start with a basic configuration and expand the network as operational needs grow, adding more transmitters or repeaters without replacing the existing infrastructure.

Repeaters

Repeaters →

Transceivers

Transceivers →

Receivers

Receivers →

E-Stop Transmitter

E-Stop Transmitter →

Voltage Input Transmitters

Voltage Input Transmitters →

Contact Input Transmitters

Contact Input Transmitters →

Handheld Transmitters

Handheld Transmitters →

UL and CSA Approved Transmitters

UL and CSA Approved Transmitters →

Antennas and Accessories

Antennas and Accessories →

Signal Strength Tester

Signal Strength Tester →

Wireless Control Product Classifications

repeaters

Repeaters

Wireless repeaters serve as signal bridges to extend the effective operational range of a remote control system. In large scale industrial facilities or environments with significant physical obstructions such as steel reinforcements or thick concrete walls, signal attenuation can occur. A repeater captures the incoming radio frequency signal and retransmits it at full power, ensuring that the control command reaches the intended receiver without degradation. These units are critical for maintaining a stable link budget in expansive outdoor yards or multi level manufacturing plants.

transceivers

Transceivers

Transceivers are sophisticated bidirectional communication devices that combine both transmitter and receiver functionalities into a single unit. Unlike standard unidirectional systems, transceivers allow for real time feedback from the controlled equipment back to the operator. This capability is vital for monitoring system status, receiving error codes, or confirming that a command has been successfully executed. Our industrial transceivers utilize frequency hopping spread spectrum technology to maintain a secure and stable connection in high noise RF environments.

receivers

Receivers

The receiver is the terminal point of the wireless control link, responsible for converting the incoming radio signal into an electrical output to drive a load or interface with a PLC. Our industrial receivers are available in various configurations, including multi channel relay outputs and digital bus interfaces. These units are housed in rugged enclosures with high Ingress Protection ratings to withstand dust, moisture, and chemical exposure. They feature advanced decoding algorithms to ensure that only authorized signals from paired transmitters can trigger the output logic.

e-stop-transmitter

E-Stop Transmitter

Safety is the primary consideration in industrial wireless applications. The E-Stop transmitter is a dedicated emergency device designed to provide a fail safe wireless shutdown capability. These transmitters feature a prominent, heavy duty mushroom head button that, when depressed, sends an immediate priority signal to the receiver to de-energize the system. They are engineered with redundant circuitry and continuous "heartbeat" monitoring to ensure that if the wireless link is lost or the battery fails, the system automatically transitions to a safe state.

voltage-input-transmitters

Voltage Input Transmitters

Voltage input transmitters are designed to interface with existing sensors or control circuits that output a specific voltage level. When a predefined voltage threshold is detected at the input terminals, the transmitter broadcasts a signal to a remote receiver. This allows for the wireless monitoring of battery levels, power supplies, or sensor outputs without the need for physical control cables. These units are highly effective for retrofitting existing systems where adding new wiring is cost prohibitive.

contact-input-transmitters

Contact Input Transmitters

Contact input transmitters utilize dry contact closures to trigger wireless transmissions. These devices are commonly used to monitor the state of limit switches, pressure switches, or manual push buttons. When the circuit is closed or opened, the transmitter sends a corresponding command to the receiver. This enables the remote monitoring of door positions, fluid levels, or mechanical states across large distances. The low power consumption of these units makes them ideal for long term battery operated installations.

handheld-transmitters

Handheld Transmitters

Handheld transmitters provide the primary interface for operators who require mobility while controlling equipment. These units are designed with ergonomics and durability in mind, featuring tactile buttons that can be operated even while wearing industrial gloves. The internal antennae are optimized for consistent radiation patterns, ensuring reliable performance regardless of how the unit is held. High capacity internal batteries and power saving modes ensure that the transmitters remain operational through extended work shifts.

ul-and-csa-approved

UL and CSA Approved Transmitters

Compliance with North American safety standards is mandatory for many industrial and commercial installations. Our UL and CSA approved transmitters undergo rigorous testing to ensure they meet strict requirements for electrical safety, fire resistance, and structural integrity. Using certified components simplifies the inspection and insurance process for facility managers and ensures that the wireless system adheres to the National Electrical Code and Canadian Electrical Code standards.

antennas-and-accessories

Antennas and Accessories

The performance of any wireless system is heavily dependent on the antenna configuration. We provide a wide selection of high gain omnidirectional antennas, directional Yagi antennas, and low profile puck antennas to suit different installation requirements. Additionally, our accessory line includes low loss coaxial cables, surge protectors, and mounting brackets. Proper antenna placement and selection are essential for optimizing the signal to noise ratio and achieving maximum reliable range in complex RF environments.

signal-strength-tester

Signal Strength Tester

To ensure successful deployment and troubleshooting, the signal strength tester is an indispensable tool for field engineers. This device provides a real time visual representation of the radio frequency environment, measuring signal intensity and identifying potential sources of interference. By performing a site survey with a signal strength tester, technicians can determine the optimal placement for repeaters and receivers, ensuring that the wireless control system operates with a high margin of safety and reliability.

Technical Support and Integration

We provide comprehensive technical documentation, including frequency charts, wiring diagrams, and programming guides for all wireless components. Our engineering team is available to assist with system design, frequency coordination, and troubleshooting to ensure that your access control or industrial automation project meets all performance and safety objectives. All wireless products are tested for interoperability within their respective product lines to guarantee a seamless integration experience.

Manufactures

Access Control Sales has selected our suppliers based on decades of experience. Our goal is to provide a wide variety of applications but always high quality and consistency. We look for suppliers that offer CSA, UL or CE certification, long warranties and responsive lead times. We assist our partners by stocking common items for local distribution as well as offering customer support through technical help and custom applications.